[Marvelous Engineering (Kawasaki GPZ900R)] Selecting and Building Parts for the Ninja’s Future [Custom Machine]

20241125_marvelousengineering_gpz900r_main.webp Motorcycle

Ninja customization changes depending on your target

The original Ninja, the Kawasaki GPZ900R, is a model with a wide variety of parts and motorcycles, but as expected, the first generation was manufactured in 1984, and it was not introduced in Japan until 1990. After 30 to 35 years, the deterioration of the motorcycle condition is becoming noticeable, especially in used motorcycles. This is the latest Ninja customization by Orime-san, the president of Marvelous Engineering, a "Ninja rider" who has proposed and performed the "Ninja Dock" maintenance menu for Ninjas, focusing on such motorcycles.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

"This is the first of the two motorcycles I have. I want to try out good motorcycles, and I made it with the Ninja as the base, so I could enjoy how far I could go. For example, the upper bracket of the fork is hollowed out. I wanted to compare the difference in flex with the one without the hollowed out. But that speed is not something you would experience on a public road. So I built it closer to the circuit. In terms of the details, the footpegs are tighter at the top and back on the first bike, compared to the front and bottom on the second bike (this is the other one, a normal-looking one for city riding and touring). In comparison, the first bike is finished in a way that makes it feel like a sharper Ninja. However, it is rather pinpoint-like and the speed range is high, so you need a lot of concentration, but on the other hand, you can't keep it up for long. I feel like it's enough if I can enjoy it once or twice a month. The second motorcycle is fine anytime."

"By making not only the first model but also the standard-like second model, I learned about the characteristics of each and each part, and I thought that I could accommodate cases where one motorcycle would cover both purposes. That's because the Ninja itself has a wide appeal. Even though it's a 35-year-old motorcycle, the original ride isn't outdated. As for the parts, you already know them. The rest is to clarify the purpose, and one more thing is to improve the condition of the base. By returning the base to a new level, custom parts, which I think are usually new, can be added, but in order to make the most of their performance, it's better if the base you add is at that level."

"The Ninja is more modern than you'd imagine given the age it was made, but that presupposes maintenance. It's fine to have fun working on it yourself, but I'd like you to find a good doctor, preferably a shop with the same perspective and a certain point of view, rather than moving from one shop to another, and have a professional look at the bike from time to time. If the bike is done properly, it should be more fun."

Sometimes the condition of the base motorcycle is checked by a professional. Then, the overall aim, i.e. the purpose and the look, is decided. By deciding these two points, the parts to be used are decided and the necessary balance becomes clear. Furthermore, the budget can be seen. Orime's Ninja customization also conveys a message for the future of the Ninja.

 

Detailed Description

This is the No. 2 motorcycle mentioned in the article. As you can see from its normal look, it is used by Orime-san mainly for city riding and touring.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

Now, let's take a look at the details of the first model. The screen is a new Marvelous double bubble type (available in both clear and smoked versions as shown in the photo) that is designed to provide an ultra-clear view and has a high center section to maintain the Ninja-like style. It is fitted to the front cowl.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

The cockpit makes use of the four gauges, which Orime says are "my favorite part of the Ninja" and are easy to see even when face down. It is equipped with a STACK tachometer, an air-fuel ratio monitor that fits into the voltmeter, and a Q-STARZ lap timer. The hollowed-out top bridge is a McCoy variable offset type.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

In order to ensure sufficient steering angle, the standard box type left and right switches are not used, but rather a compact MotoGP type.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

Ninjas often have an oil cooler installed under or in front of the enlarged radiator. Orime tried out various options and concluded that this front light section was the best. The radiator is fitted with a new dividing radiator guard that protects the core while maximizing the cooling effect.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

This motorcycle is equipped with a ZRX1200R (1164cc) engine, a 6-speed transmission for the ZRX1200DAEG, connecting rods with WPC/DLC/mirror finish, and an Advantage ST-1.5 cam. The carburetor is a TMR (φ38mm) for better acceleration at medium speeds and above. The slider is a new Active 2-piece type.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

When replacing a successor engine such as a ZRX1100/1200 with a GPZ900R, the rear hanger can be used as is, but the front side needs to be considered. With a GPZ-R engine, it can be mounted directly to the cylinder head, but for models that do not have this, such as the ZRX, a down tube is attached and the bolts are fastened there as well. When replacing a successor engine such as a ZRX1100/1200 with a GPZ900R, the rear hanger can be used as is, but the front side needs to be considered. With a GPZ-R engine, it can be mounted directly to the cylinder head, but for models that do not have this, such as the ZRX, a down tube is attached and the bolts are fastened there as well.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

It is recommended to change the ignition unit to Uotani SP2 like this motorcycle, or TG Nakagawa HIR. Even if the appearance of the ignition unit and coil remains the same, there are many cases where the inside gradually deteriorates and causes malfunctions, so it is important to be careful.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

The fuel tank is now made of aluminum and has an inner tank cover made of FRP (both manufactured by Speed ​​Tech). The rear end of the cover has been moved forward by 10cm, the seat rail has been moved forward, and the accessories placed there have also been moved so that "it now sits on the rear shock, increasing the amount of information coming from the rear."

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

For the front, it is important to first make sure that the fork width and tire grip are balanced, and that the tires are maintained and working properly. The first model has a φ43mm Ohlins RWU with a monoblock Brembo 4P + Sunstar disc + Gale Speedmaster, but it is not necessary to go this far on public roads.

【マーベラスエンジニアリング(カワサキGPZ900R)】サーキット寄りのパーツ選択と作り込みでNinjaの可能性を問う

The swingarm is a wheelie, the wheels are MAGTAN JB4 (3.50-17/6.00-17), the tires are Dunlop D213GP (120/70ZR17・200/60ZR17). The footpegs are made by Nitro Racing. The titanium 4-1 full exhaust is a Marvelous conical goldie, which matches the Ninja well.

 

Main Custom Contents (Kawasaki GPZ900R)

Engine
*Including Engine Covers
ADVANTAGE Special Camshaft
MARVELOUS ENGINEERING All Aluminum Machined Clutch Cover
ACTIVE Engine Cover Slider, Left/Right Set
MARVELOUS ENGINEERING Dividing Radiator Guard
Carburetor/Intake YOSHIMURA Yoshimura MIKUNI TMR-MJN38
YOSHIMURA DUAL STACK FUNNEL SYSTEM Basic KIT for TMR38
YOSHIMURA TMR-MJN/Yoshimura Original Aluminum Funnel for TMR38
Exhaust System MARVELOUS ENGINEERING Flagship Model Conical Goldie Full Kit for GPZ900R (hand-bent)
Frame Swingarm WHEELIE GPZ900R BIG-Eyed NEW Height Control Swingarm
Brake Area
*Includes Master
Front
BREMBO Racing Radial CNC Brake Master Cylinder
BREMBO Racing Radial CNC 4P Caliper
WHEELIE ZRX1200DAEG Ohlins Upright Radial Mount Caliper Support
SUNSTAR Premium Racing Disc
Brake Area
*Including Master Cylinder
Rear
BREMBO CNC 2P Rear Caliper
SUNSTAR Premium Racing Disc
Wheel Area
Front
MAGTAN JB4 3.50-17
Wheel Area
Rear
MAGTAN JB4 6.00-17
Suspension
Front Fork
OHLINS RWU
Suspension
Rear Shock
OHLINS KA203
MARVELOUS ENGINEERING Ohlins Tank Bracket for GPZ900R
Footpeg NITRO RACING GPZ900R/750R Ninja Rearsets KIT
Drive System
*Including Sprocket and Cover
RK 01PS Rear Sprocket
RK 520XWR2 Racing Drive Chain
Handlebar Area
*Steering Damper, Mirror Included
GILLES TOOLING Separate Handlebar Vario Bar
BREMBO Racing Radial CNC Clutch Master Cylinder
ACTIVE High Throttle Kit EVO2
BITUBO Steering Damper
STACK Clubman Tachometer ST200
PROTEC Shift Position Indicator
YOSHIMURA PRO-GRESS2 Balance Meter
AVIO RACE 2 BUTTONS BREMBO SWITCH GEAR (SG2B)
PLX Multi Gauge (Air/Fuel Ratio Gauge)
Exterior MARVELOUS ENGINEERING Double Bubble Short Screen for GPZ900R (clear)
MARVELOUS ENGINEERING GPZ900R Racing Upper Cowl for Separate Handlebar
Number plate for MARVELOUS ENGINEERING Racing Upper Cowl
BULL DOCKER TAGOS TAGOS Heel Plate (Left/Right Set)
Electrical System AS UOTANI SP2 Full Power Kit

Marvelous Engineering, Inc. (Kawasaki GPZ900R)
Interview Supported by Marvelous Engineering TEL:461-2 Kagasuno, Kawauchi-cho, Tokushima City, Tokushima Prefecture, 771-0130, Japan 088-635-6819
URL: http://marvelousengineering.com
September 20, 2019

 

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