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Base and Beyond: KAWASAKI GPZ900R Custom by SANCTUARY

 12 min read

SANCTUARY's GPZ900R

Getting your hands on a GPZ900R Ninja and customizing it sounds like a lot of fun, but in the year 2024 there are a few obstacles. Since production ended in 2003, the first thing that comes to mind is finding a used bike that is in good condition. However, considering the maintenance and customization that you want to do after getting the bike, it also seems essential to find a shop that has a proven track record with Ninjas. AC Sanctuary has solved both of these concerns by both providing bikes and customizing them. And the bikes they provide are complete custom RCMs (the name given to complete customs made by the shop). They began creating RCMs around the year 2000, when the Ninja was still being produced. At the time, customizations included the use of the latest 17-inch front and rear tires and the modifications to the chassis that become necessary with the size change. The main focus was on upgrading the chassis, such as increasing rigidity by integrating the down tube with the step. Many of the engines were still in good condition, even on used bikes, and could be used without modification.

In recent years, with a decrease in the number of base bikes available in good condition, overhaul of the engines has become necessary. In conjunction, they began incorporating stock parts for the A16 model (Final Edition), as well as installing electrical components from successor models and rewiring them to fit the Ninja. The frame also requires a number of restorations, such as addressing corrosion at the base of the front cowl mounting bracket, and these were added to the RCM production menu. The RCM Ninja you see here is built with the above mentioned customizations.

"The wheels are forged, and we've carefully selected front and rear suspension, stem, swingarm, carburetor, and brake system parts. The exterior uses stock parts or parts that have been repainted in matching colors, so I think this 17-inch Ninja can be enjoyed as is," said Mr. Nakamura of Sanctuary, "But our customers always want to upgrade or customize the master cylinders, brake calipers, or other parts as well. It would be like using the RCM as a base and adding on from there. This bike is a typical example of this."

Not only is everything refurbished on the used bike to make it like new, but modern updates are added on top of that to create a base that has what is necessary in this day and age. That's why it's even more enjoyable to customizing starting with an RCM, and this custom is a perfect example.

Handle

The windshield is by Nitro Racing. The steering stem is a SCULPTURE TYPE-1, with an offset of 37mm from the stock 40mm to provide the necessary amount of trail for the 17-inch front and rear wheels. The gauges are mostly stock with an added YOSHIMURA Progress Meter, and a Daytona RCM Concept bar-type handlebar was selected.

The front brake and clutch master cylinders are equipped with radial pump, ratio adjustable Brembo RCS.

Bodyworks

The exterior is fully painted in A8 colors, red and black. The seat is a Daytona RCM Concept COZY Seat.

Engine

The engine has undergone a full overhaul starting with a water pressure test, and the specs have been upgraded to 930cc with 73mm diameter Wossner forged pistons. Crank bend correction, dynamic balancing and journal wrapping were entrusted to DiNx, a company specializing in internal combustion engine modifications. DiNx also installed the RCM-specific sintered alloy oversize valve guides and cut the valve seats. The exterior is finished with GUN-KOTE and the cooling system was also strengthened with a Nitro Racing Big Radiator. The frame was also checked and modified, and a Nitro Racing Combination Kit III was added.

The carburetor is a TMR-MJN φ38mm with YOSHIMURA Dual Stack Funnels. The funnels are black and red to match the body color.

Chassis

The bottom of the swingarm pivot on the frame was cut, extended outward, and re-welded to secure a chain line that accommodates the wider rear tire. The Rearsets Kit and Clutch Release Plate are by Nitro Racing.

The front forks are equipped with Ohlins RWUs as part of the Noblest ExM package. This package also includes the front fender and caliper supports. The front brakes are Brembo Axial 4-piston Calipers and SUNSTAR Premium Racing φ320 "RCM" Concept Discs with holes.

The rear suspension is made up of an Ohlins 17-inch compatible KA203 and a SCULPTURE RCM-specific Wide Swingarm. The drive chain is EK Chain's EL530RCM BK;GP (black and gold), which boasts a narrow body with narrower plate width while still maintaining strength.

The rear brakes use a Brembo 2P Caliper + SUNSTAR Trad Disc. The front and rear wheels are OZ Racing Forged Aluminum GASS RS-A in 3.50-17/5.50-17 sizes.

Gallery

Specifications

Part Details
Engine DiNx Original Valve Guide for GPZ900R Ninja
NITRO RACING Wide Radiator Kit
NITRO RACING Reduction Kit (Engine Slider)
Carb / Intake YOSHIMURA MIKUNI TMR-MJN38 Carburetor
YOSHIMURA Dual Stack Funnel System Basic Kit for TMR
YOSHIMURA Original Aluminum Funnel for TMR/MJN
Exhaust NITRO RACING 4-in-1 Machine Bent Titanium Exhaust System
Frame NITRO RACING Combination Kit III (Down Tube & Rearsets)
SCULPTURE RCM-exclusive Wide Swing Arm + Monaka Sway Bar
Brake brembo RCS Brake Master Cylinder
brembo Axial Mount Brake Caliper P4 30 / 34 40mm
SUNSTAR Premium Racing Disc "RCM" Concept φ320 Hole Type
SANCTUARY MECHANIC BRAND Side Mount Multi Caliper Support Kit for OHLINS Upright Forks
brembo P2-CR84 Rear Brake Caliper P2 34 84mm
SUNSTAR φ250 Rear Disc Rotor Hole Type
SANCTUARY MECHANIC BRAND GPZ900R Ninja Floating Type Rear Caliper Support Kit
Wheels OZ Racing GASS RS-A Forged Aluminum Wheels
Suspension NITRO RACING OHLINS: RWU Upright Front Fork Kit ExM Package
OHLINS Rear Suspension
Steps NITRO RACING Rearsets
NITRO RACING Pillion Footpeg Bracket Kit for Short Tail Exhaust (GPZ750R/GPZ900R NINJA)
Drive System NITRO RACING Clutch Release Plate Kit
EK CHAIN EK530RCM(BK;GP) Drive Chain
Handle / Steering SCULPTURE Stem KIT for GPZ750R/GPZ900R (NINJA) Φ43 Fork [Type 1]
DAYTONA RCM Concept Handlebar
DAYTONA RCM Concept Middle Weight Bar Ends
YOSHIMURA PRO-GRESS2 Multi-temp Meter
brembo RCS Clutch Master Cylinder
Oil Cooler NITRO RACING Oil Cooler High Mount Kit
Seat DAYTONA [DAYTONA x AC SANCTUARY] RCM Concept COZY Seat
Bodyworks NITRO RACING Racing Windshield
Electrical AS Uotani SPII Full Power Kit
PAMS Plug Cord Set for SP2 Ignition Coil

About SANCTUARY

SANCTUARY is a custom builder that is good at Vintage motorcycles like Z1,Ninja and KATANA. They sell special parts which were born from trial and error that mechanics had repeated mounting and testing

SANCTUARY brand page

Original Source of this Article

Heritage & Legends

Hakuyo
Hakuyo

editor

Hakuyo

A foreigner who rides in Japan, Japanese call this "Gaijin Rider". 6th year in the Webike global team. He feels and shares the real bike life in Japan then presents you how interesting Japanese customs are.